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Shop Floor Management Software Development
Built for Real-Time Production Control

We build shop floor management software that turns fragmented production data into timely, actionable operations intelligence. Our teams connect operators, machines, work orders, quality checks, and maintenance workflows in one secure platform. From legacy MES modernization to cloud-native and edge-enabled applications, we help manufacturers improve throughput, traceability, schedule adherence, and informed decision-making without disrupting the line.
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250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development
250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development
250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development
250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development

Why Choose Zignuts

We combine product engineering with practical manufacturing workflows to build software that works where production happens. Our architects map data, integration, usability, and security needs across plants, then deliver extensible platforms that evolve with new lines, sites, equipment, and operating models.
Talk Supply chain Experts

Supply Chain Digital Transformation

AI Adoption

End-to-End Visibility

Inventory Optimization

Procurement Automation

Warehouse Efficiency

Supply Chain Resilience

Operational Cost Reduction

Intelligent Decision Making

Proven Business Outcomes

We help teams replace paper and spreadsheet workflows with live production visibility, faster exception response, reliable traceability, and decision-ready operational data.

38%
Reduction in Inventory Carrying Costs
45%
Improvement in Supply Chain Visibility
3X
Faster Planning & Decision Making
99.8%
Inventory Accuracy
99.95%
Platform Availability
55%
Reduction in Manual Operations

Supply Chain Projects We've Delivered

Iamge of Supply Chain <br/> Visibility Platform
Supply Chain

Supply Chain
Visibility Platform

Managing shipments, inventory, carriers, and logistics operations across multiple supply chain partners can be complex and fragmented. We developed a Supply Chain Visibility Platform that provides end-to-end, real-time visibility into shipments, inventory movement, and warehouse operations through a unified digital control tower. The solution combines live shipment tracking, predictive disruption alerts, inventory monitoring, and intelligent analytics to help businesses optimize logistics, reduce operational risks, and improve delivery performance.

Client
Leading Supply Chain & Logistics Technology Company
Industry
Supply Chain Management, Logistics & Transportation
Duration
12+ Months
Team Size
9+ Engineers
View case study
70%
Faster Disruption Detection
60%
Improved Inventory Accuracy
40%
Reduction in Operational Delays
3x
Faster Supply Chain Decision-Making
Iamge of Last Mile Delivery <br/> Optimization Platform
Last Mile Delivery

Last Mile Delivery
Optimization Platform

Managing last-mile deliveries across multiple routes, vehicles, and drivers while meeting customer expectations can be challenging. We developed an AI-powered last mile delivery optimization platform that streamlines route planning, automated dispatching, live GPS tracking, and delivery operations through a centralized logistics dashboard. The solution helps logistics providers reduce transportation costs, improve delivery efficiency, maximize fleet utilization, and deliver accurate real-time shipment updates.

Client
Leading Logistics & Delivery Technology Company
Industry
Supply Chain, Logistics & Transportation
Duration
12+ Months
Team Size
9+ Engineers
View case study
45%
Faster Delivery Operations
30%
Lower Transportation Costs
95%
On-Time Delivery Rate
10,000+
Daily Deliveries Managed
Iamge of Warehouse Management <br/> System (WMS)
Warehouse Management

Warehouse Management
System (WMS)

Managing inventory, warehouse operations, and order fulfillment across multiple facilities can be complex and inefficient. We developed a cloud-based Warehouse Management System (WMS) that centralizes inventory control, warehouse automation, barcode-enabled tracking, AI-powered inventory optimization, and real-time operational analytics into a single platform. The solution helps businesses improve inventory accuracy, accelerate order fulfillment, reduce operational costs, and gain complete visibility across warehouse operations.

Client
Leading Warehouse Management Solutions Provider
Industry
Supply Chain, Warehouse Management, Logistics
Duration
12+ Months
Team Size
9+ Engineers
View case study
99%
Inventory Accuracy
50%
Faster Order Fulfillment
35%
Reduction in Warehouse Operating Costs
100,000+
Inventory Transactions Processed

Everything Included In Shop Floor Management

We design and engineer the full operational platform: discovery, workflow design, operator-first UX, integrations, data architecture, automated quality controls, testing, deployment, and post-launch improvement. Each capability is configured around your plants, products, equipment, roles, and measurable production goals.

Digital Work Instructions

Guide operators through version-controlled, role-aware procedures with multimedia instructions, acknowledgements, and deviation capture.

Production Execution

Manage work orders, routing, labor, material consumption, downtime, and status updates from a unified production workspace.

Real-Time Andon Visibility

Surface line exceptions, stoppages, escalation paths, and production targets through live dashboards and mobile alerts.

Quality Management

Embed inspections, SPC data collection, nonconformance workflows, CAPA actions, and electronic records into daily execution.

Traceability And Genealogy

Track lots, serials, materials, operators, process parameters, and finished goods across every relevant production step.

Maintenance Coordination

Connect machine conditions and downtime events to maintenance requests, work orders, asset history, and root-cause analysis.

Operational Analytics

Deliver configurable OEE, scrap, yield, cycle-time, schedule-adherence, and labor-performance reporting for plant leaders.

Mobile And Offline Workflows

Enable rugged-device and tablet workflows that preserve critical data during intermittent connectivity and synchronize safely later.

Security & Compliance Built Into Every Solution

Trust is essential for supply chain software. We integrate enterprise security, governance, and compliance into every stage of development.

Security Framework

End-to-End Encryption
Multi-Factor Authentication
Role-Based Access Control
Secure API Architecture
Continuous Monitoring
Security Audits
Penetration Testing
Enterprise Data Protection
Security and Compliance Banner

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

Technology Stack & Platform Architecture for Shop Floor Management

We architect composable shop floor platforms that separate resilient edge data capture from cloud-scale workflow, analytics, and integration services. Our teams select proven technologies based on equipment protocols, latency, plant connectivity, existing enterprise systems, and validation requirements. API-first services, event streams, observability, automated testing, and CI/CD support dependable multi-site delivery.

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Shop Floor Management: Platforms & Systems We Integrate With

We integrate your solution with trusted platforms, APIs, enterprise software, and industrial systems to create reliable data flow, automation, and interoperability across planning, execution, quality, maintenance, and reporting.

Supply Chain Segments We Serve

We design custom supply chain solutions for multiple markets and distribution networks.
<p>Manufacturing</p>

Manufacturing

Optimize manufacturing processes, inventory planning, and production tracking.

<p>Retail &amp;  eCommerce</p>

Retail &
eCommerce

Unify digital checkout, shopping card orders, and warehouse fulfillment systems.

<p>Logistics  Providers</p>

Logistics
Providers

Deploy transport tracking, route maps, and vehicle fleet systems.

<p>Wholesale &amp;  Distribution</p>

Wholesale &
Distribution

Manage wholesale sourcing, purchase order matching, and distribution metrics.

<p>Procurement  Organizations</p>

Procurement
Organizations

Digitize supplier evaluation, purchasing channels, and invoice processing.

<p>Third-Party Logistics  (3PL)</p>

Third-Party Logistics
(3PL)

Unify third-party warehouses, freight delivery, and control tower visibility.

<p>Supply Chain  Startups</p>

Supply Chain
Startups

Create supply chain software platforms and digital marketplace MVPs.

<p>Enterprise Supply  Chains</p>

Enterprise Supply
Chains

Deploy complex multi-country SCM ERPs and data analytics.

Why
Organisations
Partner With Us

Technology projects succeed when expertise, transparency, and long-term commitment come together.

98%
Client Retention
Long-Term Product Partnerships
Dedicated Teams
Dedicated Supply Chain Teams
AI-First Engineering
Transparent Delivery Process
Delivery Process
Agile Execution Methodology
Agile Execution
Continuous Innovation
Innovation Mindset

Flexible Engagement Models

Choose the engagement approach that best aligns with your business goals.

Dedicated Supply Chain Team

Build a long-term product team focused exclusively on your roadmap.

Staff Augmentation

Extend your existing engineering capabilities with specialized supply chain experts.

Our Development Process

A structured approach designed for speed, security, and long-term scalability.

1

Ideation and Discovery

listingPoints

Gathering requirements through brainstorming sessions and workshops.

listingPoints

Conducting thorough research to identify opportunities and potential obstacles.

listingPoints

Developing a clear roadmap aligned with your vision.

2

Prototyping & Validate

listingPoints

Developing wireframes and interactive prototypes.

listingPoints

Collaborating with you for feedback and refinement

listingPoints

Ensuring the design aligns with your brand and functionality goals.

3

Development and Launch

listingPoints

Building features incrementally with regular updates.

listingPoints

Rigorous testing at each stage to ensure functionality and performance.

listingPoints

Transparent communication for seamless collaboration and Development.

4

Growth and Ongoing Support

listingPoints

Post-launch monitoring to address any issues promptly.

listingPoints

Regular updates and maintenance to keep your software at peak efficiency.

listingPoints

User feedback integration for future releases

Trusted by
Supply Chain Innovators Worldwide

250+
Engineers & Technology Specialists
50+
Supply Chain & Logistics Solutions Delivered
40+
Countries Served
98%
Client Retention Rate
4.9/5
Client Satisfaction
100%
NDA Protected Engagements
Enterprise
Grade Delivery Processes
Global
Delivery Capabilities
Let's Build Together

Related Solutions

Ready to Transform Your Shop Floor Operations?

Discuss your production workflows, legacy constraints, and integration priorities with our team. We will help you define a practical roadmap for a connected shop floor platform.

Company Deck
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