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Industrial IoT Solutions Development
for Connected Operations

We build Industrial IoT software that turns machine, sensor, and operational data into timely decisions. Our engineers connect OT assets with secure cloud and edge platforms, modernize fragmented monitoring workflows, and create scalable applications for maintenance, quality, energy, and production teams. From device connectivity to predictive analytics, we design reliable systems that improve visibility without disrupting critical operations.
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250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development
250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development
250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development
250+
Experts
60+
Fintech Delivered
ISO
27001 Certified
100%
NDA Protected
4.9/5
Client Satisfaction
98%
Client Retention
PCI DSS
Ready Architecture
SOC 2
Aligned Development

Why Choose Zignuts

We help industrial leaders turn complex OT and IT environments into secure, usable products. Our architects align device connectivity, edge processing, cloud data, integrations, and operator workflows with measurable operational goals. Through agile delivery, rigorous QA, and transparent collaboration, we build platforms your teams can evolve long after launch.
Talk Supply chain Experts

Supply Chain Digital Transformation

AI Adoption

End-to-End Visibility

Inventory Optimization

Procurement Automation

Warehouse Efficiency

Supply Chain Resilience

Operational Cost Reduction

Intelligent Decision Making

Proven Business Outcomes

We enable real-time asset visibility, faster issue response, lower unplanned downtime, traceable quality data, and scalable automation across plants, fleets, and field operations.

38%
Reduction in Inventory Carrying Costs
45%
Improvement in Supply Chain Visibility
3X
Faster Planning & Decision Making
99.8%
Inventory Accuracy
99.95%
Platform Availability
55%
Reduction in Manual Operations

Supply Chain Projects We've Delivered

Iamge of Supply Chain <br/> Visibility Platform
Supply Chain

Supply Chain
Visibility Platform

Managing shipments, inventory, carriers, and logistics operations across multiple supply chain partners can be complex and fragmented. We developed a Supply Chain Visibility Platform that provides end-to-end, real-time visibility into shipments, inventory movement, and warehouse operations through a unified digital control tower. The solution combines live shipment tracking, predictive disruption alerts, inventory monitoring, and intelligent analytics to help businesses optimize logistics, reduce operational risks, and improve delivery performance.

Client
Leading Supply Chain & Logistics Technology Company
Industry
Supply Chain Management, Logistics & Transportation
Duration
12+ Months
Team Size
9+ Engineers
View case study
70%
Faster Disruption Detection
60%
Improved Inventory Accuracy
40%
Reduction in Operational Delays
3x
Faster Supply Chain Decision-Making
Iamge of Last Mile Delivery <br/> Optimization Platform
Last Mile Delivery

Last Mile Delivery
Optimization Platform

Managing last-mile deliveries across multiple routes, vehicles, and drivers while meeting customer expectations can be challenging. We developed an AI-powered last mile delivery optimization platform that streamlines route planning, automated dispatching, live GPS tracking, and delivery operations through a centralized logistics dashboard. The solution helps logistics providers reduce transportation costs, improve delivery efficiency, maximize fleet utilization, and deliver accurate real-time shipment updates.

Client
Leading Logistics & Delivery Technology Company
Industry
Supply Chain, Logistics & Transportation
Duration
12+ Months
Team Size
9+ Engineers
View case study
45%
Faster Delivery Operations
30%
Lower Transportation Costs
95%
On-Time Delivery Rate
10,000+
Daily Deliveries Managed
Iamge of Warehouse Management <br/> System (WMS)
Warehouse Management

Warehouse Management
System (WMS)

Managing inventory, warehouse operations, and order fulfillment across multiple facilities can be complex and inefficient. We developed a cloud-based Warehouse Management System (WMS) that centralizes inventory control, warehouse automation, barcode-enabled tracking, AI-powered inventory optimization, and real-time operational analytics into a single platform. The solution helps businesses improve inventory accuracy, accelerate order fulfillment, reduce operational costs, and gain complete visibility across warehouse operations.

Client
Leading Warehouse Management Solutions Provider
Industry
Supply Chain, Warehouse Management, Logistics
Duration
12+ Months
Team Size
9+ Engineers
View case study
99%
Inventory Accuracy
50%
Faster Order Fulfillment
35%
Reduction in Warehouse Operating Costs
100,000+
Inventory Transactions Processed

Everything Included In Industrial IoT

We take Industrial IoT products from discovery through production operations. Our delivery combines architecture, device and data engineering, operator-focused UX, integration, automated testing, and DevOps so the platform can connect reliably, scale safely, and support measurable improvement.

Device Connectivity Layer

We connect PLCs, gateways, sensors, and machines through MQTT, OPC UA, Modbus, REST APIs, and resilient protocol adapters.

Edge Data Processing

We design local buffering, filtering, rules, and inference workflows that keep critical operations responsive during unreliable connectivity.

Asset Digital Twins

We model equipment, locations, telemetry, events, and service history to create a dependable operational context for every asset.

Operational Dashboards

We create role-based web and mobile experiences for operators, maintenance teams, engineers, and executives.

Predictive Maintenance

We apply condition monitoring and machine learning to identify anomalies, forecast failures, and prioritize maintenance actions.

Workflow Automation

We automate alerts, escalation paths, work-order creation, inspections, and approval flows across operational systems.

Data Engineering & Analytics

We build governed pipelines, time-series stores, data models, and reports that make industrial data trusted and actionable.

DevOps & Observability

We establish CI/CD, infrastructure automation, device fleet monitoring, logging, and release controls for dependable operations.

Security & Compliance Built Into Every Solution

Trust is essential for supply chain software. We integrate enterprise security, governance, and compliance into every stage of development.

Security Framework

End-to-End Encryption
Multi-Factor Authentication
Role-Based Access Control
Secure API Architecture
Continuous Monitoring
Security Audits
Penetration Testing
Enterprise Data Protection
Security and Compliance Banner

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

ISO 27001

SOC 2

GDPR

GS1 Integration Standards

Electronic Data Interchange (EDI)

Enterprise Governance

Data Retention Policies

Regional Compliance Requirements

Technology Stack & Platform Architecture for Industrial IoT

We select an architecture around plant conditions, latency, protocol diversity, data volumes, and governance needs. Our teams combine edge services with event-driven cloud platforms, API-first microservices, time-series data stores, and governed analytics. Containerized deployments, automated delivery pipelines, and observability help each solution operate reliably from a single site to global asset fleets.

MQTT icon
MQTT
Node-RED icon
Node-RED

Industrial IoT: Platforms & Systems We Integrate With

We integrate Industrial IoT software with trusted platforms, APIs, enterprise applications, and operational systems to maintain dependable data flow, automation, and interoperability across the shop floor, field, and back office.

Supply Chain Segments We Serve

We design custom supply chain solutions for multiple markets and distribution networks.
<p>Manufacturing</p>

Manufacturing

Optimize manufacturing processes, inventory planning, and production tracking.

<p>Retail &amp;  eCommerce</p>

Retail &
eCommerce

Unify digital checkout, shopping card orders, and warehouse fulfillment systems.

<p>Logistics  Providers</p>

Logistics
Providers

Deploy transport tracking, route maps, and vehicle fleet systems.

<p>Wholesale &amp;  Distribution</p>

Wholesale &
Distribution

Manage wholesale sourcing, purchase order matching, and distribution metrics.

<p>Procurement  Organizations</p>

Procurement
Organizations

Digitize supplier evaluation, purchasing channels, and invoice processing.

<p>Third-Party Logistics  (3PL)</p>

Third-Party Logistics
(3PL)

Unify third-party warehouses, freight delivery, and control tower visibility.

<p>Supply Chain  Startups</p>

Supply Chain
Startups

Create supply chain software platforms and digital marketplace MVPs.

<p>Enterprise Supply  Chains</p>

Enterprise Supply
Chains

Deploy complex multi-country SCM ERPs and data analytics.

Why
Organisations
Partner With Us

Technology projects succeed when expertise, transparency, and long-term commitment come together.

98%
Client Retention
Long-Term Product Partnerships
Dedicated Teams
Dedicated Supply Chain Teams
AI-First Engineering
Transparent Delivery Process
Delivery Process
Agile Execution Methodology
Agile Execution
Continuous Innovation
Innovation Mindset

Flexible Engagement Models

Choose the engagement approach that best aligns with your business goals.

Dedicated Supply Chain Team

Build a long-term product team focused exclusively on your roadmap.

Staff Augmentation

Extend your existing engineering capabilities with specialized supply chain experts.

Our Development Process

A structured approach designed for speed, security, and long-term scalability.

1

Ideation and Discovery

listingPoints

Gathering requirements through brainstorming sessions and workshops.

listingPoints

Conducting thorough research to identify opportunities and potential obstacles.

listingPoints

Developing a clear roadmap aligned with your vision.

2

Prototyping & Validate

listingPoints

Developing wireframes and interactive prototypes.

listingPoints

Collaborating with you for feedback and refinement

listingPoints

Ensuring the design aligns with your brand and functionality goals.

3

Development and Launch

listingPoints

Building features incrementally with regular updates.

listingPoints

Rigorous testing at each stage to ensure functionality and performance.

listingPoints

Transparent communication for seamless collaboration and Development.

4

Growth and Ongoing Support

listingPoints

Post-launch monitoring to address any issues promptly.

listingPoints

Regular updates and maintenance to keep your software at peak efficiency.

listingPoints

User feedback integration for future releases

Trusted by
Supply Chain Innovators Worldwide

250+
Engineers & Technology Specialists
50+
Supply Chain & Logistics Solutions Delivered
40+
Countries Served
98%
Client Retention Rate
4.9/5
Client Satisfaction
100%
NDA Protected Engagements
Enterprise
Grade Delivery Processes
Global
Delivery Capabilities
Let's Build Together

Related Solutions

Ready to Transform Your Industrial IoT Operations?

Discuss your connected operations goals with our architects and map a practical path from device data and legacy systems to secure, scalable intelligence.

Company Deck
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